High-shear mixer

China Good Brand Drilling Fluid Solid Control Shearing Pump
DRILLING FLUID SHEARING PUMP----WHAT IT IS?

A shearing pump is disperses, or transports, one phase or ingredient (liquid, solid, gas) into a main continuous phase (liquid), with which it would normally be immiscible. A rotor or impellor, together with a stationary component known as a stator, or an array of rotors and stators, is used either in a tank containing the solution to be mixed, or in a pipe through which the solution passes, to create shear. A shear pump can be used to create emulsions, suspensions, lyosols (gas dispersed in liquid), and granular products. It is used in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion.[1]
PRINCIPLE OF WORK ABOUT DRILLING FLUID SHEARING PUMP

Fluid undergoes shear when one area of fluid travels with a different velocity relative to an adjacent area. A high-shear mixer uses a rotating impeller or high-speed rotor, or a series of such impellers or inline rotors, usually powered by an electric motor, to "work" the fluid, creating flow and shear. The tip velocity, or speed of the fluid at the outside diameter of the rotor, will be higher than the velocity at the centre of the rotor, and it is this velocity difference that creates shear.
A stationary component may be used in combination with the rotor, and is referred to as the stator. The stator creates a close-clearance gap between the rotor and itself and forms an extremely high-shear zone for the material as it exits the rotor. The rotor and stator combined together are often referred to as the mixing head, or generator.
Key design factors include the diameter of the rotor and its rotational speed, the distance between the rotor and the stator, the time in the mixer, and the number of generators in the series.  Variables include the number of rows of teeth, their angle, and the width of the openings between teeth.

TIPS FOR MIXING WITH DRILLING FLUID SHEARING PUMP

High shear mixers are high performance industrial manufacturing mixers, and as such, operate differently than conventional mixer/agitators. Here are some tips for mixing different types of ingredients with high shear mixers.

ABOUT THE DRILLING FLUID SHEARING PUMP, SOME QUESTIONS SHOULD  ATTENTION

1.Gums and Thickeners
Using conventional agitators, it's difficult to avoid clumping when mixing gums and thickeners. Consequently, most directions for mixing gums and thickeners advise adding the powder to the liquid slowly to reduce the formation of lumps and fisheyes. This is because normal agitators cannot easily break down agglomerates and fisheyes. In contrast, when using an efficient high shear in-line mixer, powder should be added to the liquid all at once in a quick, but controlled manner.


2.Forming an Emulsion

A common problem when scaling up from lab scale mixing to production is forming an emulsion. To create an instant emulsion, make sure the dispersed phase is added just prior to the high shear in-line mixer. When mixing on a smaller (laboratory) scale, this is less critical. However, when larger volumes are being mixed, it's critical to get this right.

 SOME TYPES OF DRILLING FLUID SHEARING PUMP

1.Batch high-shear mixer

In a batch high-shear mixer, the components to be mixed (whether immiscible liquids or powder in liquid) are fed from the top into a mixing tank containing the mixer on a rotating shaft at the bottom of the tank.  A batch high-shear mixer can process a given volume of material approximately twice as fast as an inline rotor–stator mixer of the same power rating; such mixers continue to be used where faster processing by volume is the major requirement, and space is not limited.  When mixing sticky solutions, some of the product may be left in the tank, necessitating cleaning.  However, there are designs of batch high-shear mixers that clean the tank as part of the operating run.

2.Inline high-shear mixer


In an inline high-shear rotor–stator mixer, the rotor–stator array is contained in a housing with an inlet at one end and an outlet at the other, and the rotor driven through a seal.  The components to be mixed are drawn through the generator array in a continuous stream, with the whole acting as a centrifugal pumping device.  Inline high-shear mixers offer a more controlled mixing environment, take up less space, and can be used as part of a continuous process.  Equilibrium mixing can be achieved by passing the product through the inline high-shear mixer more than once.






3.Ultra-high-shear inline mixers

In an ultra-high-shear inline mixer, the high-shear mixing takes place in a single or multiple passes through a rotor–stator array.  The mixer is designed to subject the product to higher shear and a larger number of shearing events than a standard inline rotor–stator mixer,  producing an exceptionally narrow particle-size distribution. Sub-micrometre particle sizes are possible using the ultra-high-shear technology.


NEED DRILLING FLUID SHEARING PUMP---CONTACT OGEM EQUIPMENT
THE GENERAL INTRODUCTION ABOUT THE DRILLING FLUID SHEARING PUMP
1. JQB Series shearing pump used to shear, refine, mix polymer, bentonite etc drilling mud material. 2. It can remove "fish eye" help drilling fluid achieve high property for oil drilling. JQB series shearing pump can save over 30% bentonite. 3.It is an ideal equipment for oil and gas drilling contractor.


THE FEATURES OF DRILLING FLUID SHEARING PUMP
1.Sufficient power and pressure
2.Small footprint
3.Break down drilling mud block
4.High quality raw material
5.Excellent dilution and hydration ability

THE BENEFITS OF DRILLING FLUID SHEARING PUMP
1.Make drilling fluid transfer effectively
2.Use less space, get more effective tank capacity
3.Get more even drilling fluid
4.Durable and low cost on maintenance
5.Save much cost on drilling mud cost


THE TECHNICAL PARAMETER OF DRILLING FLUID SHEARING PUMP
Model JQB 6545 JQB 6535
Flow rate 120 m3/h 100 m3/h
Head 45m 35m
Power 55KW 45KW
Dimension 1150×1100×1500mm 1150×1100×1250mm
Weight 980kg 800kg

JQB Shearing pump is one kind of centrifugal pump. The type is overhead belt drive. This give the pump sufficient power and pressure. During operation, JQB shearing pump can enhance the drilling mud hydratation level. Make ploymer dilute soon and save much drilling mud material. Finally cut down the well drilling cost. Come to OGEM equipment find more info on JQB shearing pump

Service &Guarantee of OGEM Equipment
1. Before service: According to client requirements, OGEM will provide optimal solutions at earliest time.
2. After service: All OGEM equipments will have one year guarantee after commissioning date except  wearing parts and illeagle operation.                                                                                  
3. Commissioning: As per user demand, OGEM can arrange engineer do 1st commissioning for free. We can also provide training courses to client staff.                                                                    
4. Emergency solution: The time to client job site depend on visa issuance. Anyhow, we will do our best to solve emergency as soon as we can.                                                                                          
5. Sapre parts supply: OGEM have considerable stock to stare various spare parts. This guarantees the spare parts can be sent to the clients in time.
How to Ensure High Quality ?
 1. Vibration motor is from top MFG: Ital-Vibras
2. Standard steel is from Chinese top manufacturer: HBIS
3. Paint oil is from famous Kansai & COSCO Paint Co. Ltd
4. Eletrical materials from SIMENSE or Schneider
5. All motors and electric parts are explosion proof type
 6. All outsourcing parts are from top manufacturers both domestic and overseas.
7. All painting: a. Sand Blast Treatment before painting.
    b. Two pack Epoxy zinc-rich primer painting
    c. Two Pack Epoxy hi-build containing anticorrosive pigments.  
d. Surface pigmented with high quality light fast PU pigments

About Us
1.Our factory is more than 21000 squre meters
2. Own more than 200 workers and 50 professional R&D persons of 20-year experience in petroleum industry, especially mud process equipments
3. 20 year experence manufacturer on oil and gas drilling mud process

4. ISO 9001:2008 certificate
5. Offer free guarantee and training courses
 6.Have stock all the year to offer convenience to our customers.
7.Can be customized, OEM is welcome

 8.We attend solid control fair: CIPPE 2012 BeiJing, NOG 2012, Guangzhou trade fair
9. Main markets: America, Europe, Africa, Ocania, Mid East, Europe, Asia, Domestic Market ect.

















DRILLING FLUID SHEARING PUMP----WHAT IT IS?
A shearing pump is disperses, or transports, one phase or ingredient (liquid, solid, gas) into a main continuous phase (liquid), with which it would normally be immissible. A rotor or impellor, together with a stationary component known as a stator, or an array of rotors and stators, is used either in a tank containing the solution to be mixed, or in a pipe through which the solution passes, to create shear. A drilling fluid shear pump can be used to create emulsions, suspensions, lyosols (gas dispersed in liquid), and granular products. Drilling fluid shearing pump is used in the adhesives, chemical, cosmetic, food, pharmaceutical, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion.
 PRINCIPLE OF WORK ABOUT DRILLING FLUID SHEARING PUMP
Fluid undergoes shear when one area of fluid travels with a different velocity relative to an adjacent area. A drilling fluid shearing pump uses a rotating impeller or high-speed rotor, or a series of such impellers or inline rotors, usually powered by an electric motor, to "work" the fluid, creating flow and shear. The tip velocity, or speed of the fluid at the outside diameter of the rotor, will be higher than the velocity at the centre of the rotor, and it is this velocity difference that creates shear. A stationary component may be used in combination with the rotor, and is referred to as the stator. The stator creates a close-clearance gap between the rotor and itself and forms an extremely high-shear zone for the material as it exits the rotor. The rotor and stator combined together are often referred to as the mixing head, or generator. Key design factors include the diameter of the rotor and its rotational speed, the distance between the rotor and the stator, the time in the mixer, and the number of generators in the series.  Variables include the number of rows of teeth, their angle, and the width of the openings between teeth.
TIPS FOR MIXING WITH DRILLING FLUID SHEARING PUMP
Drilling fluid shear pump are high performance industrial manufacturing mixers, and as such, operate differently than conventional mixer/agitators. Here are some tips for mixing different types of ingredients with drilling fluid shearing pump.
ABOUT THE DRILLING FLUID SHEARING PUMP, SOME QUESTIONS SHOULD ATTENTION
1.Gums and Thickeners
Using conventional agitators, it's difficult to avoid clumping when mixing gums and thickeners. Consequently, most directions for mixing gums and thickeners advise adding the powder to the liquid slowly to reduce the formation of lumps and fisheyes. This is because normal agitators cannot easily break down agglomerates and fisheyes. In contrast, when using an efficient drilling fluid shear pump in-line mixer, powder should be added to the liquid all at once in a quick, but controlled manner.
2.Forming an Emulsion
A common problem when scaling up from lab scale mixing to production is forming an emulsion.To create an instant emulsion, make sure the dispersed phase is added just prior to the drilling fluid shear pump. When mixing on a smaller (laboratory) scale, this is less critical. However, when larger volumes are being mixed, it's critical to get this right.
SOME TYPES OF DRILLING FLUID SHEARING PUMP
1.Batch drilling fluid shearing pump
In a batch drilling fluid shear pump, the components to be mixed (whether immiscible liquids or powder in liquid) are fed from the top into a mixing tank containing the mixer on a rotating shaft at the bottom of the tank.  A batch drilling fluid shear pump can process a given volume of material approximately twice as fast as an inline rotor–stator mixer of the same power rating; such drilling fluid shear pump continue to be used where faster processing by volume is the major requirement, and space is not limited.  When mixing sticky solutions, some of the product may be left in the tank, necessitating cleaning.  However, there are designs of batch drilling fluid shear pump that clean the tank as part of the operating run.
2.Inline drilling fluid shearing pump
In an inline high-shear rotor–stator mixer, the rotor–stator array is contained in a housing with an inlet at one end and an outlet at the other, and the rotor driven through a seal.  The components to be mixed are drawn through the generator array in a continuous stream, with the whole acting as a centrifugal pumping device.  Inline drilling fluid shear pump offer a more controlled mixing environment, take up less space, and can be used as part of a continuous process.  Equilibrium mixing can be achieved by passing the product through the inline drilling fluid shearing pump more than once.
3.Ultra- drilling fluid shearing pump
In an ultra-high-shear inline mixer, the drilling fluid shearing pump takes place in a single or multiple passes through a rotor–stator array.  The mixer is designed to subject the product to drilling fluid shearing pump and a larger number of shearing events than a standard inline rotor–stator mixer,  producing an exceptionally narrow particle-size distribution. Sub-micrometre particle sizes are possible using the ultra-high-shear technology.
NEED DRILLING FLUID SHEARING PUMP---CONTACT OGEM EQUIPMENT
THE GENERAL INTRODUCTION ABOUT OGEM JBQ SERIES DRILLING FLUID SHEARING PUMP
1. JQB Series shearing pump used to shear, refine, mix polymer, bentonite etc drilling mud material. 2. It can remove "fish eye" help drilling fluid achieve high property for oil drilling. JQB series shearing pump can save over 30% bentonite. 3.It is an ideal equipment for oil and gas drilling contractor.
THE FEATURES OF OGEM JQB SERIES DRILLING FLUID SHEARING PUMP
1.Sufficient power and pressure 2.Small footprint 3.Break down drilling mud block 4.High quality raw material 5.Excellent dilution and hydration ability
THE BENEFITS OF OGEM JQB SERIES DRILLING FLUID SHEARING PUMP
1.Make drilling fluid transfer effectively 2.Use less space, get more effective tank capacity 3.Get more even drilling fluid 4.Durable and low cost on maintenance 5.Save much cost on drilling mud cost
THE TECHNICAL PARAMETER OF OGEM JQB SERIES DRILLING FLUID SHEARING PUMP
Model JQB 6545 JQB 6535
Flow rate 120 m3/h 100 m3/h
Head 45m 35m
Power 55KW 45KW
Dimension 1150×1100×1500mm 1150×1100×1250mm
Weight 980kg 800kg
JQB Shearing pump is one kind of centrifugal pump. The type is overhead belt drive. This give the pump sufficient power and pressure. During operation, JQB shearing pump can enhance the drilling mud hydratation level. Make ploymer dilute soon and save much drilling mud material. Finally cut down the well drilling cost. Come to OGEM equipment find more info on JQB shearing pump
 
 SERVICE AND GUARANTEE OF OGEM EQUIPMENT
1. Before service: According to client requirements, OGEM will provide optimal solutions at earliest time.                                                                                                                              2. After service: All OGEM equipments will have one year guarantee after commissioning date except  wearing parts and illeagle operation.                                                                    3. Commissioning: As per user demand, OGEM can arrange engineer do 1st commissioning for free. We can also provide training courses to client staff.                         4. Emergency solution: The time to client job site depend on visa issuance. Anyhow, we will do our best to solve emergency as soon as we can.                                                         5. Sapre parts supply: OGEM have considerable stock to stare various spare parts. This guarantees the spare parts can be sent to the clients in time.
HOW TO ENSURE HIGH QUALITY?
1. Vibration motor is from top MFG: Ital-Vibras  2. Standard steel is from Chinese top manufacturer: HBIS 3. Paint oil is from famous Kansai & COSCO Paint Co. Ltd 4. Eletrical materials from SIMENSE or Schneider 5. All motors and electric parts are explosion proof type 6. All outsourcing parts are from top manufacturers both domestic and overseas. 7. All painting: a. Sand Blast Treatment before painting. b. Two pack Epoxy zinc-rich primer painting  c. Two Pack Epoxy hi-build containing anticorrosive pigments.   d. Surface pigmented with high quality light fast PU pigments
ABOUT US
1.Our factory is more than 21000 squre meters  2. Own more than 200 workers and 50 professional R&D persons of 20-year experience in petroleum industry, especially mud process equipments 3. 20 year experence manufacturer on oil and gas drilling mud process 4. ISO 9001:2008 certificate 5. Offer free guarantee and training courses   6.Have stock all the year to offer convenience to our customers. 7.Can be customized, OEM is welcome  8.We attend solid control fair: CIPPE 2012 BeiJing, NOG 2012, Guangzhou trade fair  9. Main markets: America, Europe, Africa, Ocania, Mid East, Europe, Asia, Domestic Market ect.
CONTACT  OGEM




CONTACT  OGEM

Tangshan Aojie Petroleum Machinery Equipment Make Co., Ltd (Short for: OGEM solids control)
Address: NO.2 Jingxi Road,Lunan District,Tangshan city,Hebei province,China 
Tel: 86-315- 2648099              

Zip Code: 063000
Email: ogem2@ogemsolidscontrol.com
Website:www.ogemsolidscontrol.com/