The proper and professional maintenance method can enable a more reliable working and a longer life time of the balance elliptical (AJS) shale shaker. Below, China leading solids control manufacturer – OGEM Solids Control will give you some suggestions about how to maintenance the AJS shale shaker
OGEM Mud Cleaner
1) ration motor maintenance
①Clean dust on shell regularly
②Before operating, must check the bolts to confirm whether there is loose or not. Otherwise, we must screw bolts tight before running shaker
③Inspect the cable, whether there is wear, hold down, crushing, etc.
④the vibration motor should be under good lubrication during operation:
Motors before fixed on shaker, the bearing is filled with SKF specific lubricate grease, the temperature range is -40 ~
200℃
2) during running, every 2000 working hours user should makeup LGHP2 lubricate grease once. Every bearing
cannot be filled over 25.8g
3) During 2000 hours, if any bearing daily temperature increase (temperature increase means motor shell actual
one deduct environment temperature, every half one month test on bearing temperature increase is requested) 10° than common situation. This means the lubrication isn’t sufficient. At this time, the lubrication schedule and lubrication grease make up quantity should be decreased properly. In principle, every 2000hours, every bearing lubrication grease makeup should be less than 25.8g. Such as, lubrication period will be deducted half of usual quantity (1000 hours) while lubrication grease make up should be less than 12.9g. Usually, bearing daily temperature increase every 10°, lubrication period
and make up quantity should be decreased once
4) To make sure bearing operated well, we must use LGHP2 grade high temperature lubrication grease. Before
adding new lubrication grease we should clean the input hole.
5) Commonly, bearing will have natural temperature increase by 1-2℃ just after lubricating or second lubrication
6) To avoid dust fall into oil input hole, or wear bearing, usually we’ll use oil cup to close oil hole
7) If we operate the shale shaker after long time off status, we need to inspect motor rotary unit on insulation. Use 500V Ω gauge, get resistance is not larger than 0.5MSZ, we can run the shaker
AJS SHALE SHAKER
8) Shaker screen maintenance
① Before every shut off, the shaker should run without any medium for 5-10 minutes, at the same time, use clean water to flush screen clean
② Every time finish operation, the shaker frame and screen should be flushed by water (summer) or steam (winter), there should be not much sediment on shaker frame and shaker screen. Especially when the drilling mud has large viscosity and high density or screen is finer than 60 mesh. Otherwise, the particles and fine sand on screen will block screen hole, when we start shale shaker, it will decrease filtration result and lead drilling mud flow away, lose much unnecessary cost
Tangshan Aojie Petroleum Machinery Equipment Make Co., Ltd (Short for:
OGEM Solids Control)
Address: NO.2 Jingxi Road,Lunan District,Tangshan city,Hebei
province,China
Tel: 86-315-8676484
Fax: 86-315-2648099
Zip Code: 063000
Email: ogem2@ogemsolidscontrol.com
Website: http://www.ogemsolidscontrol.com/
Skype:burning_lee
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